From bean to bar: Why chocolate will never taste the same again

Editor’s Note: Click here for full tune-in details on CNN’s investigation into child slavery in the chocolate industry, ‘Cocoa-nomics.’ Or watch the trailer here.

Story highlights

CNN's Freedom Project returned to Africa's cocoa plantations to look for progress in fight against child labor

Ivory Coast produces more than one third of all the world's cocoa, but many farmers live in poverty

The cocoa industry supports about 3.5 million people in the West African nation

Growers' position at the bottom of the cocoa value chain means they see just a tiny proportion of the cost of a chocolate bar

CNN  — 

It’s cocoa season across the southern half of the Ivory Coast. The pods are ripe for picking, some turning from green to yellow, like bananas.

Except these trees are unlike anything I’ve seen before; a quirk of evolution, they would look at home in C.S. Lewis’ Narnia or Tolkien’s Middle-earth: their precious cargo grows not from the branches, but straight out of the tree trunk.

It’s October, a critical time of year for the poorest rural communities who sell cocoa beans – and for chocolate lovers too, since this small equatorial country in West Africa produces more than one third of the world’s cocoa.

Across the Ivory Coast, cocoa is grown on family plantations, each typically only a few hectares. The small parcels of land are handed down through the generations, each son struggling to make ends meet, just like his father before him.

Jean inherited two hectares of land when his father died seven years ago. He was just 11 years old at the time. Still only 18, he has acquired the appearance of a man resigned to a hard life, looking like he barely has two beans to rub together.

But beans are the one thing he does have – a sack full of them, tied precariously to the back of his rusty bicycle.

With global demand for cocoa easily outstripping supply, Jean’s beans are increasingly valuable to the big-name chocolate companies, but taking into account inflation, their monetary value has fallen in recent decades.

“It’s tough,” Jean tells us. “I am brave, but I need help too,” he says, admitting that he struggles to make ends meet.

Jean is right at the bottom of a multi-layered global supply chain which sees cocoa transformed from bean to bar, and as such, the fundamental cocoa-nomics are firmly against him.

Traders, processors, exporters and manufacturers all demand their margin, and for everyone to make a profit, the system dictates that Jean – who has little or no bargaining power – receives the bare minimum for his bag of beans.

In a country where cocoa directly supports about 3.5 million people, the annual GDP per capita is not much above $1,000.

Read more: Cocoa-nomics explained - infographic

Cocoa pods are prized open using machetes – the basic tool of the bush. It’s low tech, hazardous and labor-intensive. And unfortunately, in this part of the world, many little hands make work that is not light.

The issue of child labor has blighted the chocolate industry for decades; and despite coming to global attention over the past 10 years, it’s a problem that won’t go away. Systemic and deeply ingrained in the culture, its roots are found in the grinding poverty afflicting rural communities: farmers who can’t afford to pay adult workers use children instead.

The tiny village of Zibouyaokro has put on a big welcome for chocolate’s “royalty”: A team from Nestlé, the world’s largest food company, is paying a visit to one of the 23 schools funded by the company’s sustainability program.

Stopping child labor and increasing access to education is seen as the best long-term approach to bring prosperity to these villages.

José Lopez, Nestlé’s head of global operations, says the firm aims to “improv[e] the living standards of those communities that produce cocoa and in doing so, we will create a sustainable source of supply for an industry that is growing and will continue to grow.”

Cocoa industry critics have long argued that companies like Nestlé have failed in their responsibility to improve the lives of the farmers who grow their cocoa.

Antonie Fountain of the Voice Network suggests that companies are at last grappling with the issues – even if driven by self-interest.

“When you hear a company talks about sustainability, what they’re actually talking about is the sustainability of them being able to continue to buy cocoa in the future,” he says.