Most creative ways to recycle a plane

Violet Kim, for CNN
Updated 3:24 AM EDT, Thu September 5, 2013
This suite at the Hotel Costa Verde on the Costa Rican coast was once a Boeing 727. For $250 a night ($500 during peak season) you can sleep next to tropical beaches in an airplane that can no longer fly.
Vintage Boeing 727 now rainforest suite —
This suite at the Hotel Costa Verde on the Costa Rican coast was once a Boeing 727. For $250 a night ($500 during peak season) you can sleep next to tropical beaches in an airplane that can no longer fly.
Courtesy Vincent Castello
The emergency door on the 727 leads to a relaxing lunch area on the patio, built above the right wing of the airplane. Unexpected guests may include sloths and monkeys.
Hotel Costa Verde, Costa Rica —
The emergency door on the 727 leads to a relaxing lunch area on the patio, built above the right wing of the airplane. Unexpected guests may include sloths and monkeys.
courtesy vincent costello
Made from the fuselage of a Boeing 307 Stratoliner, this shipshape little vessel once belonged to Howard Hughes. As it passed between owners, it evolved into its current seafaring form. Singer-songwriter Jimmy Buffett christened it the "Cosmic Muffin." Current owner, Dave Drimmer, purchased it as a houseboat 1981. It now sits in Fort Lauderdale, Florida.
It's a plane! It's a boat! It's a house! —
Made from the fuselage of a Boeing 307 Stratoliner, this shipshape little vessel once belonged to Howard Hughes. As it passed between owners, it evolved into its current seafaring form. Singer-songwriter Jimmy Buffett christened it the "Cosmic Muffin." Current owner, Dave Drimmer, purchased it as a houseboat 1981. It now sits in Fort Lauderdale, Florida.
courtesy starkweather design
Owner Dave Drimmer, rebuilding the hull of his "planeboat" in 1994.
The Cosmic Muffin —
Owner Dave Drimmer, rebuilding the hull of his "planeboat" in 1994.
courtesy starkweather design
California-based MotoArt designs and builds unconventional furniture from decommissioned aircraft. Clients include AOL, Microsoft, GoDaddy, NetJets, Alitalia, Boeing, Northrup Grumman and Royal Jordanian.
Corporate furniture from airplane parts —
California-based MotoArt designs and builds unconventional furniture from decommissioned aircraft. Clients include AOL, Microsoft, GoDaddy, NetJets, Alitalia, Boeing, Northrup Grumman and Royal Jordanian.
courtesy motoart
A section of airplane fuselage, pretty much useless on its own. Add a desk and it becomes a stylish aluminum alloy partition that also happens to be extremely tough and durable.
Office space by MotoArt —
A section of airplane fuselage, pretty much useless on its own. Add a desk and it becomes a stylish aluminum alloy partition that also happens to be extremely tough and durable.
courtesy motoart
This MotoArt's seat design is called the "Albatross," and made from parts rescued from airplane bone yards.
If only all airplane seats were this comfy —
This MotoArt's seat design is called the "Albatross," and made from parts rescued from airplane bone yards.
courtesy motoart
"About 120 man hours go into each piece with MotoArt's technician grinding, cutting, sanding and polishing," says MotoArt's website about creating corporate desks from airplane parts. "The wing is buffed for 12 hours to bring about the stunning finish of your piece of art." The website has detailed information about the aircraft each piece is made from.
Executive desk —
"About 120 man hours go into each piece with MotoArt's technician grinding, cutting, sanding and polishing," says MotoArt's website about creating corporate desks from airplane parts. "The wing is buffed for 12 hours to bring about the stunning finish of your piece of art." The website has detailed information about the aircraft each piece is made from.
courtesy motoart
MotoArt creates all sorts of tables -- martini tables, coffee tables, conference tables -- from unexpected plane parts, including propellers.
"We went for the 'raw machine' look this time" —
MotoArt creates all sorts of tables -- martini tables, coffee tables, conference tables -- from unexpected plane parts, including propellers.
courtesy motoart
Magic Mike would love this MotoArt coffee table. It comes with a fancy name -- the F-4 Phantom -- and includes 10 burner cans with red LED internal illumination for mood lighting.
For a certain type of bachelor pad —
Magic Mike would love this MotoArt coffee table. It comes with a fancy name -- the F-4 Phantom -- and includes 10 burner cans with red LED internal illumination for mood lighting.
courtesy motoar
As this simple but brilliant bordbar design proves, getting furniture from airplanes doesn't have to mean cutting through an aluminum fuselage or hacking off the engine. Sometimes it's a matter of taking what's already there and giving it a slight facelift.
A new way to serve —
As this simple but brilliant bordbar design proves, getting furniture from airplanes doesn't have to mean cutting through an aluminum fuselage or hacking off the engine. Sometimes it's a matter of taking what's already there and giving it a slight facelift.
That annoying elbow-jostling drinks cart has a classy new look, thanks to Skypak.
Wine trolley —
That annoying elbow-jostling drinks cart has a classy new look, thanks to Skypak.
courtesy skypak
Skypak, a German company that specializes in selling refurbished trolleys, has a clever storage idea: use trolleys to store ties and shirts. You can purchase customizations such as shelves and drawers with the trolleys at the Skypak store. More innovative conversions include DVD racks, coffee bars and shoe cabinets. Skypak trolleys start at €1,380 ($1,833).
A perfect fit —
Skypak, a German company that specializes in selling refurbished trolleys, has a clever storage idea: use trolleys to store ties and shirts. You can purchase customizations such as shelves and drawers with the trolleys at the Skypak store. More innovative conversions include DVD racks, coffee bars and shoe cabinets. Skypak trolleys start at €1,380 ($1,833).
courtesy motoart
Once it held ginger ale and packets of peanuts. Now it holds important documents; bordbar trolleys start at €979 ($1,300).
Right at home —
Once it held ginger ale and packets of peanuts. Now it holds important documents; bordbar trolleys start at €979 ($1,300).
courtesy bordbar
The Hotel Suite in the Netherlands consists of a completely intact 1960 Ilyushin Il-18 converted into a hotel suite for two.
The Hotel Suite, Netherlands —
The Hotel Suite in the Netherlands consists of a completely intact 1960 Ilyushin Il-18 converted into a hotel suite for two.
courtesy hotelsuites.nl
The Hotel Suite is equipped with this bed, a Jacuzzi, infrared sauna and mini-bar. It's a plane of many lives: it started out as a political transport, was converted to a commercial airplane seating 120, then used as a restaurant for 15 years until it became a hotel in 2007.
Plane on the outside, party on the inside —
The Hotel Suite is equipped with this bed, a Jacuzzi, infrared sauna and mini-bar. It's a plane of many lives: it started out as a political transport, was converted to a commercial airplane seating 120, then used as a restaurant for 15 years until it became a hotel in 2007.
courtesy hotelsuites.nl
He throws his suitcase in a gesture of celebration -- he's going to be bunking in a jet tonight. That jet is Jumbo Stay at Stockholm's Arlanda Airport, the only jumbo jet hotel in the world. It also happens to be an affordable hostel, fitted with 76 beds.
A comfortable hostel —
He throws his suitcase in a gesture of celebration -- he's going to be bunking in a jet tonight. That jet is Jumbo Stay at Stockholm's Arlanda Airport, the only jumbo jet hotel in the world. It also happens to be an affordable hostel, fitted with 76 beds.
courtesy jumbo stay
With commercial seats removed, airplanes look surprisingly larger inside. This is the dining area at Jumbo Stay.
Room to breathe —
With commercial seats removed, airplanes look surprisingly larger inside. This is the dining area at Jumbo Stay.
courtesy jumbo sta
Bio-Luminum is an aluminum tiling product made by U.S.-based Coverings ETC. It's made from 100% recycled aircraft aluminum. Unidentifiable aircraft parts -- cockpit? wingtip? -- get new lives as parts of a decorative wall.
Aluminum bricks —
Bio-Luminum is an aluminum tiling product made by U.S.-based Coverings ETC. It's made from 100% recycled aircraft aluminum. Unidentifiable aircraft parts -- cockpit? wingtip? -- get new lives as parts of a decorative wall.
courtesy coverings etc
The game: spot the airplane. It's there, in its new form as Bio-Luminum, and it's clean, understated and -- we'll say it -- stylish.
Bio-Luminum style —
The game: spot the airplane. It's there, in its new form as Bio-Luminum, and it's clean, understated and -- we'll say it -- stylish.
courtesy coverings etc.
The Kiehl's storefront at the Yorkdale Shopping Center in Toronto is adorned with Bio-Luminum bricks. "The objective was to stand out among the many other larger storefronts," says Tom Berroth, Global Store Designer at Kiehl's. "One of Kiehl's founding fathers -- Aaron Morse -- was a military pilot and collected stunt planes. So a significant aspect of Kiehl's heritage and brand references Mr. Morse's passion for flying and adventure."
Decorative storefronts —
The Kiehl's storefront at the Yorkdale Shopping Center in Toronto is adorned with Bio-Luminum bricks. "The objective was to stand out among the many other larger storefronts," says Tom Berroth, Global Store Designer at Kiehl's. "One of Kiehl's founding fathers -- Aaron Morse -- was a military pilot and collected stunt planes. So a significant aspect of Kiehl's heritage and brand references Mr. Morse's passion for flying and adventure."
courtesy kiehl's
Architect David Hertz designed this Wing House in Malibu from the wing of a Boeing 747 for a client who requested "curvilinear, feminine shapes." While the roof looks durable, we're wondering what it sounds like when it rains.
Hot aluminum roof —
Architect David Hertz designed this Wing House in Malibu from the wing of a Boeing 747 for a client who requested "curvilinear, feminine shapes." While the roof looks durable, we're wondering what it sounds like when it rains.
courtesy carson leh and laura doss
Given the strength and durability of aircraft aluminum, building a home from a former aircraft is practical.
Winged house —
Given the strength and durability of aircraft aluminum, building a home from a former aircraft is practical.
courtesy carson leh and laura doss
Joe Axline's airplane home, "Project Freedom," involves two airplanes. Axline works in IT, but with a father who used to fly for Pan Am, he's always had an interest in airplanes. "When I was 15 my dad would drive me to the airport so I could get in an airplane and go fly around the country," says Axline, who moved into the airplane in November 2012.
Private homes —
Joe Axline's airplane home, "Project Freedom," involves two airplanes. Axline works in IT, but with a father who used to fly for Pan Am, he's always had an interest in airplanes. "When I was 15 my dad would drive me to the airport so I could get in an airplane and go fly around the country," says Axline, who moved into the airplane in November 2012.
courtesy joe axline
"The baggage compartments are really huge and will be turned into the kids' game room," says Axline.
Coolest dad in the world? —
"The baggage compartments are really huge and will be turned into the kids' game room," says Axline.
courtesy joe axline
Once a Boeing 737, this artificial reef off the coast of British Columbia is so covered in algae that it's hard to believe that it was once airborne. "It sits in about 90 feet of water suspended on an underwater 'cradle,' to simulate 'flying' underwater," says Deidre Forbes McCracken of the Artificial Reef Society of British Columbia. "The reef attracts divers from all around the world."
From up in the air to underwater —
Once a Boeing 737, this artificial reef off the coast of British Columbia is so covered in algae that it's hard to believe that it was once airborne. "It sits in about 90 feet of water suspended on an underwater 'cradle,' to simulate 'flying' underwater," says Deidre Forbes McCracken of the Artificial Reef Society of British Columbia. "The reef attracts divers from all around the world."
courtesy john kaay of cold water photography
Creative ways to recycle an airplane

Story highlights

Visionaries have been making furniture, hotels and private homes from decommissioned airplanes

Airplane trolleys can be converted into wine bars or foosball tables

Plane-turned-boat Cosmic Muffin can reach speeds up to 13 knots

CNN  — 

Images of the latest gleaming aircraft models regularly pepper websites (including this one), but where do all of those dead airplanes go?

The numbers are huge: approximately 12,000 aircraft are set to be decommissioned by 2020.

In addition, 2,000-3,000 planes are estimated to have been abandoned around the world (primarily in developing countries) according to the Aircraft Fleet Recycling Association (AFRA).

As their aircraft near the end of their service lives, aircraft owners must find ways for dealing with retirees.

For aircraft at that awkward stage when they’re no longer safe to fly but still too sturdy to demolish, there are storage facilities like that at Marana Aerospace Solutions in Arizona or the Mohave Air and Space Port in California.

The problem is, they’re only temporary.

Too dangerous to fly, too strong to die. Unfortunately they can't all be luxury hotel suites.
Too dangerous to fly, too strong to die. Unfortunately they can't all be luxury hotel suites.
courtesy Boeing

While some parts – especially engine parts – practically sell themselves and find new homes on new planes, other airplane parts can get more innovative second lives, such as the ones featured below.

Furniture

Futuristic rivets, elegant curves, gleaming surfaces and the ability to withstand extremes … it’s easy to see why furniture designers would be intrigued by the potential of decommissioned airplanes.

The widely acknowledged leader in this niche industry is MotoArt, a California-based company that’s been designing sleek, sexy beds, tables, chairs and sculptures constructed from deconstructed airplanes for more than a decade.

“We have over 100 designs and have produced thousands of pieces that you find nearly in all parts of the world, from the Dubai Burj, to the Sears Tower, and even as far away as the North Pole,” says managing partner Dave Hall.

Read: How low-cost carriers are changing the world’s largest aviation market

Nothing to jazz up a waiting room like some cool airplane art. The kind you can sit on.
Nothing to jazz up a waiting room like some cool airplane art. The kind you can sit on.
courtesy motoart

Germany’s bordbar, the first company that thought to revamp airline trolleys as multifunctional and decorative furniture, customizes trolleys.

This can mean incorporating butterfly patterns or corporate logos, transforming the trolley into a filing cabinet or mini-bar, complete with shelves, glass front and LED lighting.

“We sell our products around the globe, with approximately 220 wholesalers,” says bordbar co-founder Valentin Hartmann. “There is definitely a market for trolleys.”

Bordbar trolleys start at €979 ($1,300).

German company Skypak also specializes in glammed-up airline trolleys, selling luxurious, attention-grabbing designs like the Pure Gold trolley, decorated with 24-carat gold leaf.

The company’s star product, the Luxury Crystal trolley, is covered in 82,000 Swarovski crystals.

Skypak’s trolleys start at €1,380 ($1,833), but luxury trolleys go for anywhere from €3,900 ($5,180) to €27,800 ($37,000).

Floor and wall tile

Aircraft aluminum isn’t like the aluminum most of us know.

Because of the alloys that make it sturdy and fit for flight, it’s also difficult to recycle.

Bio-Luminum, a building material from U.S.-based Coverings ETC, is made from completely recycled aircraft aluminum.

“The energy used in recycling aluminum is 5% of what would be used during the first generation of aluminum production,” says Jennifer Ryan, business development director for Coverings ETC.

The best part is that Bio-Luminum is itself recyclable.

“So if you ever desire to change your decor, Bio-Luminum can be removed and used over again,” says Ryan. “It is truly a cradle-to-cradle product.”

Boat

Planeboats, or “flying boats,” are rare (the Japanese Imperial Navy developed a fleet during World War II), but a former 1939 Boeing 307 Stratoliner converted into a boat that can reach up to 13 knots occupies a remarkable place in recycled plane lore.

The boat has an unforgettable name – the Cosmic Muffin – as well as an equally interesting history.